Research and development

Research and development

Technology is a cornerstone of our business and is supported by technology centres in each region, covering every section of the value chain.

Our research and development (R&D) initiatives focus on:

  • Consolidating and growing our position in our targeted markets segments by developing and commercialising packaging and speciality paper products as well as enhancing our dissolving wood pulp (DWP) business
  • Energy opportunities from sustainable renewable resources
  • Developing new products and markets from wood chemistry by exploring the micro- and nanoscale potential of woodfibre and biorefining – extracting biochemicals locked up in wood
  • Driving cost competitiveness and cost reduction, and
  • Optimising our equipment and forestry assets.
     

Our technology centres across the world cover a diverse spread of research and development:

  • Sappi Southern Africa Technology Centre, Pretoria: • Fibre processing • Paper science • Chemical sciences • Environmental sciences
  • Sappi North America Technology Center, Westbrook: Coated fine paper and speciality release paper development
  • Sappi Europe Technology Centre, Maastricht and Gratkorn: New Technology Development Centre • Nanocellulose Competence Center • Papermaking processes
  • Sappi Specialised Cellulose Centre of Excellence, Umkomaas: • Applications testing • Fundamental cellulose properties, and
  • Sappi Research, Planning and Nurseries: • Tree breeding • Tree biotechnology • Seed technology • Propagation techniques • Silviculture.

 

Our decision to build a pilot nanocellulose plant aligns with our strategic move into adjacent markets.

Nanocellulose is drawing worldwide attention as a lightweight 'super material' with exceptional strength properties. The scale is so minute that 200,000 nanofibres can easily fit into a single strand of human hair; yet an addition of just 10% of nanocellulose into the mix of a composite material, can increase the overall substance strength by over 70% (according to the University of Maine's Advanced Wood Engineering Composites Center). Sappi's pilot-scale plant for low-cost cellulose nanofibrils (CNF) production at the Brightlands Chemelot Campus in The Netherlands, will soon come on line. This facility offers state of the art R&D and manufacturing infrastructures, on campus education and science oriented business support, venture capital, and business development services.

On another 'new business' level, we are exploring various energy opportunities through the use of biomass as a fuel source to counter the use of fast depleting fossil fuels and the related issue of CO₂ emissions. In our case, biomass is the waste products from our manufacturing processes, such as woodchips and byproducts derived from wood. Globally, over 52% of the energy generated by our operations is derived from renewable sources. We are now investigating more ways to extract value from biostreams to generate energy.

We promote an internal culture of innovation through the annual Technical Innovation Awards.

Discover everything you need to know about our flagship Sappi Technology Centre in Pretoria – a source of innovation for over 50 years.

We believe the key to profitable, sustainable development is customer focused innovation.

Sappi’s Research, Planning and Nurseries department enables the cost effective and sustainable supply of suitable forest resources to the business.